Maximizing Plant Safety with Advanced Industrial Security Systems

Jon Jones ● Jan 2 ● 18 min read

Industrial security systems are a crucial aspect of any manufacturing or production facility. These systems are designed to protect the people, equipment, and assets within the facility from a variety of potential threats. From theft and vandalism to natural disasters and cyber attacks, an industrial security system helps to ensure the safety and security of the facility and its operations.

In this blog, we will explore the different types of industrial security systems available as well as the benefits of implementing such a system.

The Types of Industrial Security Systems

When considering industrial security, it is important to take into account the different types of systems available.

Surveillance Camera Systems

Cloud-based cameras are a type of industrial security system that allows for remote monitoring of a facility. These cameras are connected to the internet and can be accessed from any device with an internet connection, making it easy for businesses to monitor their facilities from anywhere. Cloud-based cameras can provide real-time video feeds, as well as recordings that can be accessed at a later time.

Access Control Systems

Access control systems are another important type of industrial security system. These systems are used to regulate and monitor access to a facility, ensuring that only authorized personnel are allowed onto the premises. Access control systems can include badge systems, biometric scanners, and other security measures that help to verify the identity of individuals entering the facility. These systems can help to prevent accidents, theft, and other security breaches.

Environmental Sensors

Environmental sensors are another type of industrial security system that can help to protect a facility. These sensors can detect a range of environmental conditions, such as temperature, humidity, and gas levels, and can alert facility staff if any of these conditions exceed predetermined levels.

Environmental sensors can help to prevent accidents and damage to equipment, and can be especially useful for businesses that operate in hazardous environments.

Overall, cloud-based cameras, access control systems, and environmental sensors are all important types of industrial security systems that can help to protect a facility and its operations. By implementing a comprehensive security system that includes these and other measures, businesses can ensure the safety and security of their facilities.

The Benefits of Industrial Security Systems

There are numerous benefits of implementing an industrial security system in a manufacturing or production facility.

First, an industrial security system helps to safeguard the people, equipment, and assets within the facility from a variety of potential threats. This includes physical threats such as theft and vandalism, as well as cybersecurity threats like data breaches and malware. By protecting these valuable resources, a security system can help to minimize losses and ensure the smooth and secure operation of the facility.

Additionally, industrial security systems can help to streamline processes and improve efficiency within the facility. For example, access control systems can help to prevent unauthorized personnel from entering the facility, reducing the risk of accidents and disruptions.

Furthermore, industrial security systems can help to deter theft and vandalism, which can have significant financial and operational impacts on a business. Physical security measures such as cameras, alarms, and access control can help to prevent these types of incidents from occurring.

Overall, implementing an industrial security system can provide numerous benefits to a business. By safeguarding people, equipment, and assets, improving efficiency and productivity, and reducing the risk of theft and vandalism, a security system can help a business to operate more effectively and securely.

An Introduction to Verkada: Industrial Security Systems

Here at Monarch, we will work with you to design an industrial security system. Together, we will design, implement, and oversee a security infrastructure for both safety and convenience.

Verkada offers a wide range of security products, including facial recognition cameras, access control, intrusion sensors and professional monitoring. All Verkada devices integrate with each other and are managed from a single cloud dashboard. Consider the following features of all Verkada devices:

Simple to Use

• Solid-state Storage (SSD): No NVR, DVR, or server is required. This means you pay for what you use – and that’s all. This reduces any extra overhead operations and the associated expenses,
• Regular, Automatic Software Updates: No need to worry about if your devices are working properly or are up-to-date with our Verkada devices.
• Simple Plug-and-Play Install: Just a standard Ethernet cable is required for the cameras to be brought online and fully operational within minutes.
• Accessible Anywhere, Anytime: Access archived or live feed videos on any device or browser
• Time lapse: Watch a day of footage in under 30 seconds with timelapses.
• Floor Plan: Quickly respond to incidents with real-time motion plotting. 

Scalable

• Unlimited Storage on Camera and Cloud: Reduce your organizations’ liability risk with unlimited cloud archiving offered by Verkada cameras.
• Unlimited Users Allowed: You can easily authorize admins access to an unlimited number of users.
• Infinitely Scalable: No matter how large the facility is, we can help you keep everyone on the same page. 

Limitlessly Smart

• AI-Based Video Analytics – People and Vehicle: Face detection, person of interest detection, and license plate detection are all available.
• Smart Filters: Search for specific people, vehicles, and objects without having to spend too much time scrubbing through footage.
• Live Alerts: Receive instant alerts in any meaningful event
• Shareable Live Feeds: Share your live feed via SMS. This is useful as you can send it to first responders in case of an emergency for dramatically reduced response time.
• 10-Year Warranty: Rest assured that your money is well protected

Industrial Security System: Cloud-Based Verkada Cameras

Verkada offers some of the best cameras for industrial security systems. These cameras include: the Verkada Indoor Dome Series, the Verkada Outdoor Dome Series, the Verkada Bullet Series, the Verkada Mini Series, and Verkada Fisheye Series.

Verkada Indoor Dome Series

The Dome Series from Verkada provides enterprise-grade security in a variety of models suitable for any environment – indoors or outdoors. These hybrid cloud cameras have a long-lasting, vandal-resistant design and sensor resolutions of up to 4K, making them ideal for industrial spaces.

All of the cameras in the Dome Series are straightforward to install and ready to use right out of the box without any additional configurations or downloads. Hence, organizations can quickly scale coverage and situational awareness across any number of locations using standard features such as data encryption in transit and at rest, onboard storage, and advanced motion-based insights.

There are models in the Indoor Dome Series: CD42, CD52, and C62.

	CD42	CD52	CD62
Type	Indoors	Indoors	Indoors
Image Resolution	5MP	5MP	4K
Type of Lens	Fixed, with 3x Zoom Digitally	Zoom, with 3x Optical and Digital Zoom	Zoom, with 3x Optical and Digital Zoom
Standard Retention	Up to 365 Days	Up to 365 Days	Up to 90 Days
Standard Storage	Up to 2TB	Up to 2TB	Up to 2TB
Audio	Yes	Yes	Yes
IR Range	15m	30m	30m
Rating	IK08	IK08	IK08

The Verkada Outdoor Dome Series

The Verkada Outdoor Dome Series is both weather- and tamper-resistant. Its capabilities function well even in areas with limited bandwidth and connectivity. They are perfect for monitoring the parking lot and the exterior of buildings (e.g., to capture key license plates). There are three three models in the Outdoor Dome Series: CD42-E, CD52-E, and C62-E.

	CD42-E	CD52-E	CD62-E
Type	Outdoors	Outdoors	Outdoors
Image Resolution	5MP	5MP	4K
Type of Lens	Fixed, with 3x Zoom Digitally	Zoom, with 3x Optical and Digital Zoom	Zoom, with 3x Optical and Digital Zoom
Standard Retention	Up to 365 Days	Up to 365 Days	Up to 90 Days
Standard Storage	Up to 2TB	Up to 2TB	Up to 2TB
Audio	Yes	Yes	Yes
IR Range	15m	30m	30m
Rating	IK10 & IP67	IK10 & IP67	IK10 & IP67

The Verkada Bullet Series

The Bullet Series from Verkada is built to withstand extreme conditions, and its conspicuous appearance is meant to deter would-be assailants.

These cameras’ lenses can be either wide-angle or telephoto, giving you the flexibility to capture a broad scene or focus in on distant details, respectively. In addition to being able to take clear pictures up to 50 feet away in the dark, they also have powerful long-range IR LEDs.

Bullet cameras are weather-resistant and can be used in the open air. They have a strong aluminum unibody with hermetically sealed internal electrical components. The exterior housing is protected from dust and water to an IP67 standard, and from vandalism, hail, and other flying objects to an IK10 standard. Thus, the bullet camera is an ideal camera for surveillance outside of the industrial site.

There are four three models in the Bullet Series: CB51-E, CB61-E, CB51-TE, CB61-TE.

	CB51-E	CB51-TE	CB61-E	CB61-TE
Type	Indoor and/or Outdoor	Indoor and/or Outdoor	Indoor and/or Outdoor	Indoor and/or Outdoor
Image Resolution	5MP	5MP	4K	4K
Type of Lens	Zoom, with up to 3x Optical and Digital zoom	Telephoto Zoom, with 8-20mm focal length	Zoom, with up to 3x Optical and Digital zoom	Telephoto Zoom, with 8-20mm focal length
Standard Retention	Up to 2TB	Up to 2TB	Up to 2TB	Up to 2TB
Standard Storage	Up to 365 Days	Up to 365 Days	Up to 90 Days	Up to 90 Days
Audio	–	–	–	–
IR Range	30m	50m	30m	50m
Rating	IK10 & IP167	IK10 & IP167	IK10 & IP167	IK10 & IP167

The Verkada Mini Series

The Verkada Mini Series offers flexibility and high resolution for crystal clear footage. The Mini Camera is a compact size that can fit any space, anywhere. There are three three models in the Mini Series: CM41-S, CM41, and CM41-E.

	CM41-S	CM41	CM41-E
Type	Indoor	Indoor	Outdoor
Image Resolution	5MP	5MP	5MP
Type of Lens	Fixed, with up to 3x Digital Zoom	Fixed, with up to 3x Digital Zoom	Fixed, with up to 3x Digital Zoom
Standard Retention	Up to 90 days	Up to 365 Days	Up to 365 Days
Standard Storage	Up to 385GB	Up to 2TB	Up to 2TB
Audio	–	Yes	–
IR Range	N/A	15m	15m
Rating	N/A	IK08	IK10 & IP67

The Fisheye Camera

Using sophisticated onboard processing and a wide–angle 12MP image sensor, the CF81-E fisheye camera from Verkada offers dynamic viewing experiences. In fact, there are five different viewing options available to users: panoramic, digital pan-tilt-zoom, 2-way split, 3-way split, and 4-way split.

The CF81-E has an IP67 rating, making it suitable for use in either indoor or outdoor environments. The exterior housing has an impact resistance level of IK10, making it safe from vandalism, hail, and other flying objects. The CF81-E, like all Verkada cameras, can be used straight from the box with no further settings adjustments required.

	Fisheye CF81-E
Type	Indoor and/or Outdoor
Image Resolution	12MP
Type of Lens	Fixed, with 3x Digital Zoom
Standard Retention	Maximum of 90 Days of Standard Quality Retention
Standard Storage	Up to 2TB of Onboard Storage
IR Range	20M
Angle of View	180°
Rating	IK10 and IP67
Audio	Yes
NDAA Compliant	Yes
Analytics	Ambarella Chipset for People and Vehicle Analytics
Viewing Modes	Panoramic; Four–Way Split; Pan-Tilt–Zoom

Industrial Security System: People Analytics

People Analytics combines cloud-based computer vision with intelligent edge-based video processing to give users high-quality images of every person recognized in the scene. Moreover, Verkada’s centralized management platform enables users to filter visitors according to a wide range of criteria, such as time of day, date, appearance, clothing color, backpack detection, and facial matches. Consider the following benefits of using Verkada’s People Analytics with your industrial security system.

• Face Search
  • You can quickly find people who look like a face you already have in your organization. You can also upload an image of a face of a person of interest.
• Occupancy Trends
  • Estimate the number of people who cross a customizable digital line on a video feed.
  • Keep track of how a space is being used in order to improve business operations.
• Person History 
  • Search through high-resolution snapshots of people detected in the frame.
  • Save screenshots or easily access associated high-resolution video.
• Examine Anywhere
  • People Analytics is accessible from any device and from virtually any location in the world.
• Filters for Attributes
  • Filter by a variety of criteria, such as clothing color, gender appearance, and facial matches.
• Cross Camera Tracking
  • Quickly identify people of interest or potential suspects across all cameras at all sites.
  • Record and export multiple angles of a person to provide evidence quickly.

Industrial Security Systems: How Does Live Video Surveillance Work?

Live video surveillance is especially effective in deterring crime when there is professional security personnel monitoring your office 24/7. Thus, live video surveillance systems are a great way for businesses to protect their investments while also keeping their employees and customers safe. With these systems in place, companies can rest assured knowing property and assets are safe and secure.

However, not all industrial security systems come with live video surveillance services. For this reason, it is crucial to actively look for security systems that offer such services by trained security personnel. With Verkada’s Alarm license and installation of security cameras, you can rest easy knowing that your facility is protected with surveillance services. But how precisely does real-time live video surveillance work?

Step 1: Choose the Cameras for Live Video Surveillance

You begin by determining which office cameras will be watched and at what times. Verkada’s high-tech AI analytics then notify on-call security personnel whenever a human is detected at the scene. Access control and intrusion sensors are just two examples of the other Verkada devices that can trigger alarms.

Step 2: Security Officer Checks for Danger

Second, when an alarm goes off, the people who are watching the live video feed will look at the footage to see if anything is in immediate danger.

Step 3: Security Officer Responds to Incidents

Ultimately, if there is a real danger, the monitoring agent will immediately contact the customer’s call list. In the event of an emergency, customers can also request that agents contact the appropriate authorities. The agent avoids unnecessary alarms by disregarding the situation if it poses no immediate risk. The Verkada agents in charge of your building’s live video monitoring services will essentially (1) spot suspicious behavior, (2) look into the matter, and (3) take charge if an emergency occurs.

Industrial Security System: Access Control

Industrial security systems should also include access control. An access control system is a security measure that regulates who has access to certain premises. There are many different types of access control systems, but they all have one common goal: to keep unauthorized people out while allowing authorized people in. Additionally, access control allows staff to move around quickly with keycards to maximize efficiency.

There are numerous approaches to controlling access to a building, and Monarch can assist you in determining which approaches to use for your security system.

Verkada’s AC41 Door Controller

With Verkada’s AC41 Door Controller, clients may bring plug-and-play ease to managing doors and access throughout their restaurant. In other words, as soon as you install the AC41 Door Controller, it is ready to use within minutes! Our Access Controller can easily integrate with any existing door hardware and readers in your facility.

With our Command platform, you can easily manage your doors once they are connected to the network (e.g., create lock schedules for doors). On the Command platform, you can effortlessly manage building access, scheduling, and users. You also save time adding users on the platform since employees are seamlessly configured, onboarded, and offboarded. This is because of the integration with active directory platforms.

Additionally, you can easily connect your Access Controller with your cameras using Verkada Command to provide real-time video analytics on access-related events. Thus, you are able to not only view what is happening at the buildings’ points of entry, but also take proactive action for any significant occurrences. The door controller, then, is an essential for industrial security systems.

Verkada’s AD32 Door Reader

The AD32 Door Reader allows individuals to enter doors if they have the appropriate credentials on their cards or mobile phone. This door reader supports low and high frequency card formats as well as mobile devices that have the Verkada Pass app. Furthermore, the AD32 Door Reader comes in two different options: the Mullion Mount Plate and the Single Gang Mount Plate. Both options allow for customized installs.

The Single Gang Mount Plate is a common card reader format that can replace existing reader mounts or be used on traditional installations. The thinner Mullion form factor has a sleek design and can be used in smaller spaces such as door frames.

The Uses of Access Control for Industrial Security Systems

You can feel secure knowing that your interests are safeguarded with any Verkada device. Consider the following benefits of implementing access control as part of your industrial security system:

Insight on Building Access Activity

• Our access control system handles visitor credentials and ensures that visitors like maintenance workers only have access to specific areas.
• Track where and when individuals enter and exit certain areas. 

Intrusion Detection

• Deter deter potential crime with safety door locks after business hours. 
• Identify intrusions when they do occur. With Verkada’s devices, you can filter for door events like tailgating, holding the door open, forcing the door open, and people of interest.

Asset Protection

• Prevent some employees and visitors from entering restricted areas with door lock systems that require authorized credentials.
• Protect your company’s critical equipment, information, and assets with controlled access door locks. With these door locks, only authorized individuals will have access to these areas.

Managing Access Credentials

So, how does Verkada access control work? You can manage access control on the Verkada Command platform which is where you can monitor all of your devices. There are many different features that you may use to secure access control.

First, you can specify the user groups or access levels on Verkada Command. Then, you can design badge templates for each user group or access level. Next, you can print the badges and issue credentials either in bulk or individually. Finally, you can maintain users and permissions up to date in real time.

What else can be done on Verkada Command to manage building access control? Consider the following features:

• Synchronize Profiles: Synchronize users from SSO systems such as Okta and Azure Active Directory, and natively capture access levels and groups.
• (De)Provisioning with a Single Click: With a single click, employees can be issued bluetooth credentials or a physical ID card.
• Log of Badge Events: On Verkada Command, access a log of badge events to ensure that only authorized individuals have access to secure areas.
• Unlock Doors from Anywhere, Anytime: Users can remotely unlock authorized doors using either the Verkada Pass and Command Mobile apps
• One-Tap Instant Lockdown: Create custom Lockdown scenarios that can be activated with a single tap to immediately secure buildings in the event of an emergency.

Industrial Security System: The SV11 Environmental Sensor

The Verkada SV11 all-in-one environmental sensor can monitor the health and safety of buildings. The SV11 environmental sensor monitors 8 different aspects of the environment: the total volatile organic compounds (TVOCS), the air quality index (AQI), particulate matter 2.5 (PM 2.5), the temperature and relative humidity, noise levels, vaping, and motion. Overall, the automated situational awareness provided by the SV11 is key for a security system for industrial sites.

You can purchase the SV11 Environmental Sensor here.

Design and Features of the SV11

The SV11 is unique in not only its ability to monitor the overall environment, but also in its design and features, making it the perfect addition to an industrial security system. Its outer layer is a photochemically stainless steel etch and it is followed by several different sensors that measure and report data. Verkada’s SV11 works by using the onboard sensors to detect changes in the breakdown of chemicals in the air.

Furthermore, the SV11 has many different features that make it one of the most appealing environmental sensors. Consider the following unique attributes:

• Command Platform: Access all sensor data from the Command platform and view it against a timeline to get a full picture of when these events occurred. Compare environmental between any number of sensors or locations.
• Customize Your Dashboard: Determine which exact sensor data you’d like monitored and displayed on your dashboard
• Integration with other Verkada Devices: The SV11 Environmental Sensor is natively integrated with all other Verkada devices.
• Link Sensor-Based Data to Video: Link any sensor with a Verkada camera, correlating video with sensor-based data. 
• Custom Threshold: Configure custom alert thresholds to receive real-time notifications via SMS and email.
• Alert Settings: Customize alerts for your team to cut down on unnecessary notifications during the weekend and after work. Our platform allows each user to set what hours and days of the week that they’d like to receive alerts for sensor-based anomalies.

Explore The SV11

The Benefits of The SV11 Environmental Sensor

Consider the following advantages of having the SV11 sensor as part of your industrial security system:

Detect Dangerous Environmental Conditions

• Deter harmful behaviors like vaping
• Monitor changes in temperature or humidity to reduce the loss of records or products
• Measure the air quality to ensure healthy air quality for employees and for product control
• Measure VOC emissions to prevent adverse health effects

Remain Safe and Secure 

• Monitor the environment to ensure measurements are in line with state laws and compliances.
• Monitor noise levels that may indicate yelling is happening. This can help different institutions monitor for violence, conflicts, or other issues.
• Monitor the temperature to protect expensive equipment and products.

Maintain Privacy 

• Monitor noise levels without recording audio. This ensures privacy is not compromised

Monarch Meets Your Industrial Security Needs

In conclusion, industrial security systems are an essential aspect of any manufacturing or production facility. These systems are designed to protect the people, equipment, and assets within the facility from a variety of potential threats, theft, vandalism, and unauthorized access.

By implementing an industrial security system, businesses can ensure the safety and security of their facilities and operations, improving efficiency and productivity, and enhancing compliance with regulations and industry standards.

Updated: Jan 2